Which dosing equipment actually fits your block?

Fertigation dosing equipment divides into manual systems — fertiliser tank, Venturi injector, suction-side injection, proportional injector — and automatic systems, which control EC and pH with a Venturi, a mixing tank or volumetric metering pumps. Installed cost runs from roughly €350 for an open tank to €15,000 for five channels of volumetric dosing, and accuracy rises with it: only volumetric dosing makes the dose proportional to water flow instead of to EC.

Why the mixing method decides the result

Fertigation means fertiliser and water delivered together: the nutrient solution the crop actually drinks. How that solution is prepared decides whether the recipe reaches the root zone or stops at the headworks — and it is the part growers most often buy on price.

There are two ways to make a working solution: dilute a concentrated stock, or dose fertiliser straight into a known volume of water. Every method aims at the same target, a solution of defined concentration; the methods differ in accuracy, labour and cost.

Whatever the growing system, soil or substrate, the purpose is a sufficient nutrient concentration at the root zone. That is why injection accuracy matters more than the headline flow rate of a pump.

Three questions to settle before buying

1. How accurately can nutrients be added?

The gap between the intended dose and the dose actually applied should be as small as possible. It is set by the injection method, not by the tank size.

2. How much of each fertiliser was actually applied?

Balanced fertilisation needs the ratio between nutrients, not just the total. With the common “Venturi + EC + pH” setup that ratio is unknown. A flow meter on each injection channel reflects it to some extent, but mainline flow is rarely constant, so a flow-meter figure deviates from the true application rate by 5–10%. Metering pumps control each channel volumetrically — at a price.

3. How do you automate fertilisers that barely move EC?

Many organic fertilisers, and urea above all, have almost no effect on EC. An EC-controlled system cannot see them, so they are normally dosed with metering pumps — which are expensive and need proper pre-filtration, or the pump clogs.

Two families of equipment

Manual

  • Fertiliser tank (sealed or open)
  • Venturi injector
  • Suction-side injection, drawing fertiliser into the pump inlet
  • Proportional fertiliser injector

Automatic

  • Venturi-type automatic injection, controlled by EC and pH
  • Automatic injection with a mixing tank, controlled by EC and pH
  • Volumetric automatic dosing

Manual equipment in pictures

Fertiliser tank

Pressure fertiliser tank on an irrigation line, sealed steel vessel
Pressure fertiliser tank: the irrigation water itself pushes the stock solution into the line.
Schematic of a sealed fertiliser tank with water in and fertilised water out
Sealed tank schematic: water enters the vessel, displaces the solution and leaves fertilised.

Venturi injector

Venturi injector with suction hose, laid on grass
Venturi injector: the throat creates the suction that draws stock into the flow.
Venturi injector schematic drawing solution from a bucket
Venturi schematic: water passes the throat, stock is drawn from the container and mixed downstream.

Suction-side injection

Schematic of fertiliser drawn into a pump inlet with a check valve
Suction-side injection: fertiliser is drawn into the pump inlet; a check valve protects the water source.

Proportional injector

Blue proportional fertiliser injector with inlet and outlet
Proportional injector: the water flow itself drives the dosing piston, so the ratio stays fixed.
Several proportional injectors on a manifold with stock tanks
Several proportional injectors on one manifold, each drawing from its own stock tank.

Diagrams and equipment photos reproduced from the original article, with their labels translated. The proportional injectors shown are Netafim and Dosatron equipment.

Manual equipment compared

The figures below are FERTINNOWA's European installation costs, reproduced from The Fertigation Bible; they are not EasyGrow prices.

Sealed fertiliser tankOpen fertiliser tankVenturiMetering pump
Installation costabout €600 for 60 Labout €350 for 200 Labout €1,500–2,000 for A/B tanks plus acid tankhydraulic pump (0–350 L/h) €700; electric pump (0–350 L/h) €1,000
Maintenancefill manually before irrigationfill manually before irrigationmanual flow adjustmentregular calibration (hydraulic); power and pump maintenance (electric)
Advantageslow cost and simple; no power if pressure is sufficient; adequate for small farmslow cost and simple; adequate for small farmsno power if pressure is sufficient; cheap and simple; suits small farmsa hydraulic pump uses line pressure and reaches precise injection accuracy
Disadvantagesconcentration in the tank is not constant; refill for every irrigationthe tank empties during irrigation and air enters the pumpinjection rate is not proportional to flow; flow must be readjusted when pressure changeselectric pumps need power; hydraulic pumps need regular recalibration
Limitationsnot suited to automatic controlneeds a pump to draw the solutionpoorly suited to automated fertigation; about 1.5–2 bar of head lossproportional hydraulic pumps stay below about 20 m³/h; capital cost limits use

Automatic equipment in pictures

Venturi-type automatic injection

Automatic fertigation unit with EC and pH control panel
Venturi-type automatic unit: EC and pH are measured after the injector and the controller trims the dose.
Automatic injector with an integrated stock tank
Automatic unit with its own stock tank, controlled in a closed loop.

Automatic injection with a mixing tank

Automatic headworks with a mixing tank and dosing pumps
Automatic headworks with a mixing tank: the stock is mixed first, then injected.
Several automatic headworks installed in a plant room
Automatic headworks installed in a plant room.

Volumetric automatic dosing

Skid with four metering pumps for volumetric dosing
Volumetric dosing skid: four metering pumps dose in proportion to water flow rather than to EC.

Automatic equipment compared

Venturi-type automatic injection (EC/pH)Automatic injection with mixing tank (EC/pH)Volumetric automatic dosing
Installation costabout €5,000–8,000 for 5 channelsabout €10,000–14,000 for 5 channelsabout €15,000 for 5 channels
Maintenanceflow adjustment; pH and EC sensors and solenoid valves; electric pumppH and EC sensors, solenoid pumps, solenoid valves; powerpH and EC sensors, valves, metering-pump diaphragms or lubricant; power
Advantagesif pressure is sufficient, only controller and solenoids need power — automated fertigation at an acceptable costmore accurate than the Venturi-type automatic systemthe most accurate method: dose proportional to water flow, not regulated through EC
Disadvantagespressure changes alter injection flow, so pressure must be stabilised; irrigation must be superviseddearer; needs power; solenoid pumps can burn out if the tank runs drystill needs its own electric metering pumps; the dearest option; poorly dissolved fertilisers damage the pumps
Limitationsprice still blocks small farms; A/B stock tanks reduce flexibilitycost is the main barrier to wider usegenerally requires liquid fertilisers to protect the pumps

What the comparison means for a buyer

Manual Venturi injection is the cheapest route that can later be automated, but its accuracy depends on pressure: a Venturi costs 1.5–2 bar of head loss, and every pressure change moves the injection rate. That is why the pressure-regulating valve and the stability of the mainline matter as much as the injector itself.

An EC/pH-controlled Venturi system is the mainstream choice for small and mid-sized farms. It needs stable pressure and someone watching the irrigation, and it cannot see fertilisers that barely move EC. A mixing-tank system buys accuracy at a higher price and needs dry-run protection for its pumps. Volumetric dosing is the only method where the dose is proportional to water flow, which is why it is specified for high-value crops, liquid fertiliser programmes and research.

EasyGrow builds in the Venturi branch of this table: nine models from a 300 W retrofit controller to an in-line headworks, 3–10 injection channels, 1–6,000 L/h per channel, EC accuracy from ±0.05 to ±0.3, and pH correction as a separate closed loop (INSFERT-PAST30) where the source water is alkaline. Prices are EXW China, packed, and are published separately — see the price list and the cost breakdown.

Source of the comparison: FERTINNOWA, The Fertigation Bible. Installation costs are European and are not comparable with EasyGrow's EXW price bands.

Question about your own site? Send the crop, block size and water analysis and we reply within one working day.

Frequently asked

What is the cheapest way to start fertigating?

A sealed or open fertiliser tank, at roughly €350–600 installed. It is cheap and needs no power, but the concentration in the tank is not constant and the tank has to be refilled before every irrigation, so it cannot be automated.

Why is a Venturi injector not proportional to water flow?

Because the suction it creates depends on the pressure drop across it. When mainline pressure changes, injection flow changes with it, so the flow has to be readjusted to hold a concentration — and the Venturi itself costs about 1.5–2 bar of head loss.

When is a metering pump worth the money?

When the dose must be proportional to water flow, or when the fertiliser barely moves EC — urea and many organic sources. Metering pumps reach the best accuracy but need pre-filtration and regular maintenance; a hydraulic unit costs about €700 and an electric one about €1,000 for 0–350 L/h.

Which dosing system suits a five-hectare block?

A Venturi-type unit with EC/pH control and 3–5 channels at 10–50 m³/h. EasyGrow's ECO and M cover that range; PRO or FLEX where dual EC/pH probes or a 6 bar mainline are specified.

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